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Consistent Mixing for Complex Foods

Blentech’s agitator options mix, blend, or gently fold ingredients in across a wide, heated surface, resulting in even cooking, faster batch times, better texture, and easier cleanup—even with your most challenging recipes.

WHY FOOD PROCESSORS CHOOSE HORIZONTAL AGITATION

Instead of swirling ingredients around, our systems gently fold them to protect delicate inclusions and ensure uniform cooking. It’s the ideal solution for foods where quality, texture, and cook time all matter. Our engineers help you pick the right agitator style based on viscosity, particulates, and cleanability.

Faster, More Even Cooking

Full-surface contact and reversing motion eliminate dead zones and shorten cook times.

Gentle, High-Quality Mixing

Protects texture of delicate ingredients while improving yield through clean discharge.

Easy to Clean & Maintain

Scraped surfaces reduce burn-on, speed sanitation, and extend equipment life.

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AGITATOR STYLES THAT MATCH YOUR RECIPE

Every product moves differently. Our process engineers help you pick the right horizontal agitator: paddle, ribbon, or helical, with or without scrapers, to hit your texture and viscosity targets, protect inclusions, and speed cleanup.

 

Ribbon

Sticky or fragile mixes (cheese, fruit blends, hamburger, powders)

Blentech ribbon agitator for blending viscous, sticky ingredients like fruit, cheese, or hamburger

Double Ribbon

Fast, even blending of low-viscosity products (sauces, soups, dry mixes)

Industrial Blentech double ribbon blender equipment with an open top, revealing the inner and outer helical mixing blades.

Ribbon Paddle

Excellent heat transfer + blending (stir-fry, noodle-in-broth applications)

Stainless steel ribbon paddle agitator designed for heavy-duty food processing, showing the internal blades used for bidirectional conveyance and particulate suspension.

Sickle Paddle

Aggressive folding (forming-grade poultry, high-yield blends)

An aggressive folding agitator that creates a flaring motion—ideal for chilling and mixing forming-grade poultry and other dense proteins.

Solid Screw

High-shear smearing/conveying (processed cheese, emulsions)

High-shear agitator for conveying, smearing, and breaking down tough materials like processed or plant-based cheeses in batch cooking applications.

Hollow Flight

Internal heat transfer (pet foods, pastes, thick soups)

Blentech hollow flight agitator for internal heat transfer in pet foods, pastes, and thick soups

Custom Designs

Specialty processes (rice cooking, bacon, cryogen blending, grinding)

Custom agitators for unique processes like rice and bacon cooking, cryogen blending, cheese grinding, and continuous stir-fry. Designed with full engineering support and validation.

We offer hygienic solid-shaft configurations for AMI/RTE, reinforced shafts that handle side-loads without drift, and drivetrain protection that prevents overload damage and cuts unplanned downtime.

High Shear Agitation Styles

To handle the most demanding emulsification and smoothing tasks, Blentech offers advanced high-shear agitation solutions that can be integrated directly into our horizontal vessels to maximize performance and product quality.

Inline High Shear Loop

This integrated external emulsifier system is optimized for high-flow processing of viscous products requiring superior stability, such as hummus, refried beans, and cheese sauces. The system can be configured as an individual or shared unit across multiple cookers and features interchangeable screens for pureeing, smoothing, and emulsifying. It ensures 100% product passthrough for high emulsion stability and integrates with AutoChef™ for automated, recipe-driven shear control that maximizes OEE.

Onboard High Shear

For applications requiring immediate lump reduction during the cooking phase, Blentech offers a high-intensity mixing element mounted directly to the main horizontal agitator shaft. This onboard element—utilizing a rotor-stator head or toothed impeller—is specifically engineered for critical recipe steps like roux formation or starch hydration. It allows processors to achieve perfectly smooth dispersions instantly while the primary ribbon agitator maintains gentle bulk flow, preventing scorched product and ensuring total batch homogeneity without the need for an external loop.

We offer hygienic solid-shaft configurations for AMI/RTE, reinforced shafts that handle side-loads without drift, and drivetrain protection that prevents overload damage and cuts unplanned downtime.

Let’s Talk About What You’re Making

Looking to scale production, launch new products, or cut cleanup time? We’ll help you build a more efficient line that supports your growth.

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