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Dairy & Dairy Alternatives

Precision for Dairy Innovation

Cheese and dairy formulations are highly sensitive — small processing deviations can dramatically affect texture, meltability, color, flavor, and even browning performance in applications like pizza cheese. Processors must deliver products that melt, stretch, slice, or spread consistently while managing cost, clean-label expectations, and scale-up. Blentech systems are built for this complexity, with programmable shear, thermal precision, vacuum processing, and automation to keep every batch within tight functional targets.

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Cheese processors supplying retail, foodservice, and ready-to-eat markets rely on consistency. Our CheezTherm™ and CC-Series systems accept whole cheese blocks directly into the cooker, using heavy-duty specialized agitation and programmable shear with jacketed heating to form stable emulsions and prevent oiling-off or separation during reheating. These configurations support dairy, blended, and plant-based formulations with repeatable results.

Managing formulation costs without sacrificing performance is a constant challenge. Blentech systems handle starch- and oil-extended blends with the same precision as traditional recipes, delivering products that still meet melt and stretch expectations on pizza, in sauces, or in prepared meals.

Vegan and plant-based alternatives demand the same textures and melt behavior as traditional dairy. Our systems recreate those properties mechanically — using shear loops, vacuum modules, and precise thermal control — enabling processors to scale clean-label formulations that compete directly with dairy counterparts.

Sweetened and condensed dairy bases require careful control of viscosity and flavor. Blentech vacuum flash vessels shorten cook-down times while preventing crystallization, producing consistent condensed milks, caramel bases, and dairy desserts with uniform color and taste.

Scaling from R&D to production can be unpredictable. Blentech’s CC-0010 and CC-0045 systems give processors a platform for validating melt, stretch, and texture in the lab, with process profiles that match full-scale equipment. Ingredient suppliers, QA teams, and university partners rely on these systems to reduce reformulation risk and accelerate commercialization.

Why Trust Blentech for Dairy & Alternatives

Consistency where it counts

Reproducible melt, stretch, and emulsion stability across processed, analog, and plant-based cheese.

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Scalable designs

From pilot systems to production capacities of 3,000–4,000 lbs/hr and beyond.

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Automation for reliability

AutoChef manages steam, agitation, vacuum, and sequencing, reducing labor and variability.

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Adaptable to market needs

Supports value-optimized blends, dairy alternatives, and fortified clean-label products.

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Sanitary and efficient

CIP-ready construction simplifies changeovers between dairy, plant-based, and allergen-sensitive runs.

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Let’s Build Your Ideal Kettle System

Ready to design a kettle that delivers the performance and flexibility your process demands? Schedule a free consultation to discuss your application with a Blentech process expert.

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